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德国威图自动化系统—为电气控制柜和开关柜系统集成提供全价值链及数字化解决方案,实现自动化生产制造

作者: ql
- 2020 -
04/03
15:26

在电气系统集成的生产实践中,可以通过数字孪生来为企业获得竞争优势吗?

甚至在小批量、多样化定制的情况下,能为企业缩短交货周期并改善企业的结构成本吗?德国威图自动化系统携手EPLAN软件开发平台为您提供基于数字孪生的现场解决方案。

德国海格尔,占地1200平米的威图创新中心,将向您一步步展示如何实现端到端的全价值链增值。

 

在威图创新中心,威图、EPLAN和Cideon将携手为您展示在开关柜和控制柜电气系统集成领域中如何实施工业4.0的理念。威图创新中心既是用于客户展示的创新中心也是给客户和员工的培训中心。在控制柜和开关柜制造领域,从工程设计到生产直至成品,整个过程全部采用数字化流程链,威图、EPLAN和Cideon共同创建出的电柜设计三维模型,是连接电柜制造所有流程步骤的数据纽带。电气规划初始阶段使用EPLAN Electric P8软件进行电气各功能模块设计进而生成电路图和制造物料清单,然后借助EPLAN Pro Panel软件完成电柜内部元件布局和布线的三维虚拟模型。威图系统配置软件支持客户对机柜进行系统优化配置处理。这个工程设计方案的数据库是基于网页产品目录的数据库EPLAN Data Portal。工程设计阶段的成果是完全数字化描述的电气开关柜。通过内部集成的ERP/PDM软件接口,该数字化成果可传送到商业及技术制造流程。

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制造流程从原材料入库和订单分拣开始,在这里,我们提供基于虚拟样机数据加工的设备、自动装配机器以及物料存储与搬运的装置。我们将在下一步提供用于预装配和拆卸组件的装置,例如安装板的拆卸。首先,需要完成机柜安装板的钻孔和开孔工作,我们提供Perforex BC 加工中心,加工数据来源于EPLAN Pro Panel软件创建的虚拟样机。另一种设备是Perforex LC 3D 激光加工中心。该激光加工方式特别适合不锈钢材质机柜的开孔加工,加工数据同样来源于EPLAN Pro Panel设计数据。DIN导轨和线缆槽的剪切是按照虚拟样机中的设计完成加工,剪切中心的优点是优化工作流程,以及降低材料浪费。全自动端子装配中心能完成固定DIN导轨的剪切、端子的装配和标牌的打标等工作,极大节省装时间并提升装配质量。通过与合作伙伴科迈斯共同开发的全自动线束处理设备,除此之外,我们还提供半自动切线机、剥线机和压线机,以代替人工线束处理的繁杂工作。在完成了安装板的钻孔和开孔,DIN导轨和线缆槽的剪切,以及端子装配的工作后,接下来要做的就是将这些部件安装到机柜的安装板上面。在这个环节,我们提供可调节的装配台帮你完成安装板上元件的手动组装工作。现在,将组装好电气元件的安装板放入全自动布线中心,再将EPLAN的设计数据导入布线中心,从接线、排线,到布线,所有的动作都将按照程序一步步的由全自动布线中心自动完成。通过EPLAN智能布线软件可以将繁杂的接线任务转换成分步骤的可视化指令,协助工人顺利完成手工接线工作。所有的数据库同样来自EPLAN Pro Panel的软件设计。Smart Wiring智能布线软件最大的优势是省时、数据透明,以及加工产品的可追溯性。现在,完成布线的安装板须装入机柜内。我们使用同样的工具完成这一项工作。这使得我们的工作更加高效。同样,这个多功能起重装置也适用于安装重型部件,例如空调单元等部件。现在,必须安装剩余元件并完成最终接线工作。此过程同样可获得EPLAN Smart Wiring智能布线软件的协助。最后是质量控制,在顺利完成质量检查后,我们将获得和虚拟样机一模一样实物机柜。

连接威图系统解决方案、EPLAN工程设计平台,以及威图自动化系统的虚拟样机,是实现高效数字化工作流程的关键。在威图创新中心您会发现价值增值流程持续改进的独特解决方案。Friedhelm Loh集团下辖威图、EPLAN和Cideon三大公司是您理想的电气控制柜和开关柜系统集成制造工业4.0合作伙伴。

诚邀各位保持关注,后续我们将持续为大家展示威图自动化系统产品的详细内容。

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Rittal Automation System - Automate your panel building and switchgear manufactruring!

Can industry 4.0 be used to gain a competitive advantage in practice ?

How can this contribute to a better time-to-customer and improve your cost structure even with a maximum batch size of one?

Rittal Automation System provides you with ideas based on industry 4.0. At the new 1200-square-meter Rittal Innovation Center in Haiger, we provide you, as a user, with a practical step-by-step demonstration of how we can optimize your value-added chain from end to end.

Rittal, EPLAN, and Cideon represent here a consistent implementation of Industry 4.0 concepts in switchgear and control manufacturing. The Rittal Innovation Center is a training and innovation center for customers and colleagues. Control and switchgear manufacturing,  for example, this switchgear for a machine will be produced through the digital process chain. Start with engineering through the production up to the final product.The Rittal prototype is the link between all process steps and will be created with engineering solutions from Rittal, and Cideol.The electrical planning starts with the functional engineering with EPLAN Electric P8. Result is the circuit diagram and bill of materials. Nest step is the 3D mounting layout and wiring with EPLAN Pro Panel. The Rittal system configuration supports the enclosure configuration.  Database for this engineering solutions is the EPLAN Data Portal, the web-based product catalogue. Result of the engineering process is the complete digital-described switchgear.With integrated ERP/PDM interfaces, the result can be transferred to commercial and technical process steps.

The manufacturing process starts with incoming goods and order picking. Here we support with data from the virtual prototype and also with handling tools for stocking and moving. We provide with further handling tools in next step to preassembling and demounting of component, as an example, the mounting plate. Now, the mounting plate will be prepared with drills and holes. The data come from the virtual prototype created with EPLAN Pro Panel. The alternative for machining is our 3D laser cutting center, and it’s especially for stainless steel enclosures. The data comes again from EPLAN Pro Panel. The cutting of DIN rails and ducts will be done as planned in the virtual prototype. The cutting center optimize workflow and minimize trash. Cutting, mounting, and labeling of terminal strips with our fully automated machine, will help to save time and increase your quality. The fully automated assembly of Wiring Cables can be done as such with machine from our partner Komax. Instead of fully automated of manual production of wire, we offer semi-automated machines for cutting, stripping, stripping and crimping. After preparing the mounting plate with drills and holes, cutting the ducts and rails, preparing the terminal block all components must be fit on the mounting plate. For this, we offer individually adjustable assembly frames. Now, the complete assembled mounting plate will be inserted into the wiring center according to EPLAN data. All steps beginning from assembly to wiring from connecting to the components up to laying inside the cable trays will be done fully automated. With EPLAN Smart Wiring, the worker get step-by-step instruction for manual wiring. Database is EPLAN Pro Panel. Time saving, transparency and traceability are the most important benefits. Now, the complete wired mounting plate must be installed back inside an enclosure. For this, we use the same handling tool. This allowed us to work very economic. Also, for mounting of heavy components, like this climatization unit. Now, the rest of the components must be installed and be wired,

also supported by EPLAN Smart Wiring. Finally, the quality control. After successfully quality check, we have here the one-to-one image of the virtual prototype as the real product.

The solutions, engineering system and automation, connected through the virtual prototype are the key facts for an efficient digital workflow. Discover her inside the Rittal Innovation Center individual solutions for continuous development of value-added processes. The Friedhelm Loh group with Rittal , EPLAN, and Cideon is your partner for Industry 4.0.

We sincerely invite all of you to keep your attention, and we will continue to show you the details of Rittal Automation System products.

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